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  • Fine Woodworking 006, papermodels, historica

    [ Pobierz całość w formacie PDF ]
    ood Threads
    Spring
    1977,
    $2.
    50
    hen a man
    's any tumso an.
    There comes a time in every
    man's life when he outgrows the
    basic power tools. When his imagi­
    nation calls for more.
    That's the perfect time for a
    router. One of the few power tools
    around with hardly any limitation
    but your imagination.
    Meaning you can make lutes,
    beads, reeds, rounded comers,
    or almost any other inishing touch
    under the sun. Plus a lot of really
    practical things, like dovetails for
    drawers, dadoes for shelves, rabbets
    for joints, etc., etc.
    What's more, it's all pos
    Not to mention more than
    170
    bits and cutters to pick from. Or a
    4600
    router, wrenches, edge guide,
    the three bits you'll probably use the
    most, and a carrying case to hold
    everything.
    All in all, it's one whale of a bar­
    gain. Especially when you consider
    the one feature you can't get
    anywhere else.
    .
    Rockwell engineering.
    The kind that only comes with
    half a century of indus­
    trial experience and on­
    the-job performance.
    It goes into every
    portable and
    D�. ;_
    stationary tool
    .
    we make.
    It's why
    they're all
    made tough,
    accurate and
    powerful.
    o
    w
    hen you're
    ready to let your imagi­
    nation go, they'll make
    the going good.
    You can depend on it.
    for just
    $39.99;
    the pri
    of a Rockwell
    4600
    j2-hp Router. For some
    very good reasons.
    . Super high speed
    (28,000
    rpm), to cut fast
    and smooth. Microm­
    eter depth con­
    trol
    '
    to
    adjust­
    ments
    easy. Non­
    mamng
    base, to
    protect
    your
    wood.
    Double insu­
    lation, to pro­
    Rockwel. Its the
    same name industrys been
    depending on for
    50
    years.
    tect you.
    100%
    ball-bearing con­
    struction, to last
    and last.
    '!'
    Rockwell Internaion
    al
    1977
    Buyers' Guide;'
    write Power Tol Division, Rockwell Intenational, Poplar Towers,
    6263
    Poplar Avenue, Suite
    600.
    Department A. Memphis. Tennessee
    38138.
    For more information and a free copy of the "Rckwell
    ·Manufacturer's suggested retail pice.
    $49.99*
    toter kit complete with the
    ine
    qi
    ng
    Spring
    1977,
    Volume
    1,
    Number
    6
    CONENTS
    4
    Letters
    8
    Methods of Work
    14
    Questions
    &
    Answers
    16
    Books
    18
    Addenda, Erata
    20
    The Wood Butcher
    by Cary H. Hall : 'I made it, the whole thing'
    22
    Wood Thrads
    by Richard Starr : A handmade tap and screwbox
    29
    The Scraper
    by Tage Frid: A most versatile tool
    32
    California Woodworking
    by Alan C. Marks : Intriguing solutions
    35
    Bent Laminations
    by Jere Osgood : Slice and glue the wood
    39
    Dy
    n
    by William W. Rice : Design seasons 500 board fe et
    4
    Expanding Tables
    by Alastair A. Stair: 500 years of making room
    6
    Two Sticks
    by Hank Gilpin: Ancient method simplifies layout
    50
    Stacked Plywood
    by Ellen Swartz : A fluid alternative to hardwood
    53
    Two Tools:
    Push-stick ; duckbill scriber
    54
    Pricing Work
    by Douglas Sigler : Keeping a small shop afloat
    54
    Going to Craft Fairs:
    Some considerations
    56
    Colonial Costs
    by R. E. Bushnell : ...and a guess for today
    58
    Serving Cart
    by Alan C. Marks : Sliding top solves design problem
    62
    Woodworking Schools:
    Where they are, what they offer
    4
    King of the Woods
    Editor andPublisher
    Paul Roman
    Managing Editor
    John Kelsey
    Contributing Editors
    Tage Frid
    R. Bruce Hoadley
    Alastair A. Stair
    Corespondents
    Ne w England: Rosanne Somerson
    South: David Landen
    West: Alan C. Marks
    Editoal Assistants
    Ruth Dobseva
    g
    e
    Judy Fairield
    Barbara M. Hannah
    Advertising Manager
    Janice A. Roman
    Advertising Representative
    Granville M. Fillmore
    Subscrptio n Manager
    Carole E. Ando
    Cover: Three-quarter-inch wooden screw
    and nut, sx threads to the inch, made with
    tools described on page 22. Nut is made of
    quartersawn chery; screw is yellow birch.
    Fine Woodworking
    is published quarterly, March, June, September, and December, by The
    Taunton Press, Inc., Newtown, CT 06470, Telephone (203) 426-8171. Second class postage
    paid at Newtown, CT 06470 and additional mailing offices. Copyright 1977 by The
    Taunton Press, Inc. No reproduction without permission of The Taunton Press, Inc.
    ISSN 0361-3453.
    Subscription rates:
    United States and possessions, $8.00 for one year,
    $15 .00 for two years; foreign rate, $9.00 for one year. Single copy $2. 50.
    Postmaster:
    Send
    notice of undelivered copies on form 3579 to The Taunton Press, PO Box 355, Newtown,
    CT 06470. Address all
    correspondence
    to : Subscription, Editorial or Advertising Dept.,
    The Taunton Press, PO Box 355, Newtown, CT 06470.
    3
    ____________________
    . ..
    referring to
    cutting the fe
    male portion of
    the sliding
    dovetail (Winter '76), you say : .. . ..the tapered side is sawed
    at an angle, using the saw shoulder as the guide. " Please des­
    cribe how the shoulder may be used as a guide when it is not
    in contact with the work until the cut has been made to its
    fu ll depth. It seems that a standard backsaw or dovetail saw
    used with a guide block cut to the desired angle and clamped
    to the work would serve much better.
    Actually, the router plane appears to be the essential tool
    to hand-cutting the fe male portion of this joint .
    -Stephen B. Ringle, Someville , Ma s.
    [Editor's note: Tage Frid replies that because the handle of the saw is beveled
    at the correct angle where it meets the blade, you merely eyeball it. When
    the saw shoulder looks parallel to the work, the cut will be correct. J
    likely to leak
    r
    under varying degrees of stress .
    However the method of producing the joint is rather in­
    volved and cumbersome. Several special tools and fi xtures
    must be made. Also needed would be a vertical boring
    machine or drill press. In the old days a breast drill and a
    reliable apprentice were used. The cove and pin were cut fi rst,
    with a hollow mill shaped somewhat like a Forstner bit, whose
    center retracted into its shaft against a spring. The cutter
    fo rmed the cove and pin in one operation .
    The spacing is very critical and was achieved with a ratchet
    bar, precisely notched to 1/128 in. Ratchet bars were made to
    match each size mill. Next the pinholes were drilled (using
    brad point drills) in the end plates or drawer sides, and these
    matched the pins previously fo rmed by the mill, because the
    same ratchet bar was used. The scriber is set down over a pin
    and set to the radius of the cove. Remove its bushing and
    replace it with the correct size scriber pin , and scribe an arc
    directly above each pin . The scriber must be set so that the
    scallops are
    ju st
    an interference it when the joint is assem­
    bled . A ine saw cut is made down to the interstice of each
    arc . Next , a sharp half-round firmer gouge of a radius to
    match the cove is itted with a pilot device equipped with a
    pin to match the pinhole.
    The end plate is clamped down over a piece of hardwood
    (maple) that has a dado cut down its length, that fa lls directly
    below the pinholes to accept the guide pin . The guide pin is
    slipped into the pinhole, and the chisel is adjusted to fit
    between the sawn lines. Strike the chisel in the normal man-
    Regarding the article by Bob Stocksdale (Fall '76), I am in
    no position to quarrel with a professional wood turner whose
    work is as fi ne as those pictured ...What I don 't understand
    is his sanding sequence. Starting with 16 grit seems incredible
    to me-I myself start with 50 grit and fe el that much of the
    time this is too coarse ...Ideally it seems to me no sanding
    other than a very fine grit should be required .
    -Alex R. Ross, Stzlwater, Okla .
    Regarding Clarence Hill's question about an old drawer
    joint (Winter '76): During my days as a master pipe organ
    builder, we called this a pinned cove joint . As to its origins, it
    could have been either German , French or English. A larger
    version than that normally seen on drawers was used on wind
    Save
    $6.0
    on 2 Lumber Salple Pacs
    con ng 33 ffeent nds of wd.
    n Inrducoy Ofer.
    John
    Harra
    ---I
    Now, for
    $15.00,
    you can compare Ash with
    Benge, Birch, Brazilian hlip, Bubinga, Cherr,
    Wormy Chestnut, Coco Bola, Ebon, Ekki, Green
    Heart, Holl, East Indian Laurel, Hondouras
    Mahogany, Hard Maple, Soft Maple, Philippine
    N arra, English Brown Oak, White Oak (plain
    sliced), White Oak (rift cut), Padouk, Poplar,
    Purple Heart, Brazilian Rosewood, East Indian
    Rosewood, Hondouras Rosewood, Sugar Pine,
    Teak, American Walnut, French Walnut,
    Nicaraguan Walnut, Wenge and Zebra Wood.
    These are not veneers but lumber samples
    WOD
    &
    SUPPLY o.
    39 WEST 19 STREET, NEW YORK. NY 10011.
    o
    Here's my check, or money order, for
    $15.00. Send me your lumber sample
    packs, usually $21.00, plus a catalog.
    o Here's my dollar. Send me a catalog
    plus a 2 dollar credit on my irst order.
    I
    I
    I
    I
    I
    I
    I
    %
    by
    2
    by
    6
    inches.
    If you're interested in our stock of
    I
    I
    Name
    I
    Address
    plywoods, logs,
    2
    ply veneers or tuning blocks,
    send us a dollar and we'll send you a catalog and a
    L
    City State Zip
    j
    -
    ----------
    ---
    2
    dollar credit on your irst order.
    4
    LE
    B
    RS
    chests and on reservoirs, as the joint is very strong and less
    I
    _________________________________
    _
    ner, two or three blows with the mallet . Do not cut the
    scallops in one' 'fell swoop. " Make it in rwo cuts, just short of
    the scribed arc . Re-hone chisel and tnish to scribed line.
    After all the scallops have been made, the back of the plate
    must be rabbeted to tt the front. This will clean up that rag­
    ged back side of the scallops.
    -Francis E. Olde ", St. Petersburg, Fla .
    craftsmen. This steel is readily available from any industrial
    supply house. This is probably the easiest steel with which to
    work , thereby making it a cinch for the amateur ... Concern­
    ing the quenching oil, you should have a minimum of one
    gallon in a pan shaped like a bread baking pan. This allows
    ample oil to absorb the heat of several hardening attempts.
    Also, never use cold oil. It should be preheated to a warm
    temperature with a heated scrap of metal.
    -R. Pey Mercu rio, Kin giel, Main e
    Gordon Harrison 's article on heat treating (Fall'76) did not
    define the rwo common types of carbon tool steel. The two
    types we should be concerned with are the water-hardening
    steels and oil-hardening steels. It is quite easy to distinguish
    berween them by a spark test on a grinding wheel.
    Water-hardening steel will give off a shower of " Fourth of
    July" type of white sparkly sparks while oil-hardening steels
    give of a lesser amount of streamers, red in color and fewer
    dead-looking sparks at the ends of the streamers .
    If you attempt to harden oil-hardening steel in brine or
    water you are quite likely to damage the structure of the steel
    and in many cases there will be shock cracks large enough to
    destroy the tool. If, on the other hand, you quench many of
    the water-hardening types in oil , you may get no hardness at
    all or at best only a hardened skin on the thin sections of the
    tool . Usually tles, springs , etc. are varieties of water-harden­
    ing steel and in general do not make a very good cutting tool
    because these steels are alloyed with small amounts of other
    materials to enhance their ability to do the best job for which
    they were intended. Oil-hardening or type 0-1 steel will give
    you that silky, velvet-smooth cutting edge desired by all
    Sure hope the man in the photos in " Heat Treating" (Fall
    '76) is n't a teacher. His safety habits leave much to be de­
    sired : no gloves to protect fr om the heat , loose sleeves and
    shirttails , no safety glasses for pops and spatters.
    -David Rose, To kyo, }apan
    Your article on heat treating (Fall '76) was a very informa­
    tive item for the woodworker as it helps to remove some of the
    mystery from the steels that we all use.
    When you soften steels you definitely anneal them, but
    there are a variety of procedures to utilize, to gain given prop­
    erties . In the metalworking industries annealing means that
    after you have heated the steel past its critical temperature ,
    you then slow-cool it in still air-in the furnace. This gives
    you soft steel with a fairly coarse grain structure. If you were
    to take this same piece of plain carbon or low-alloy steel and
    SCRAPING IS A THING
    OF
    THE PAST
    s
    weI
    s
    concave and convex shapes of varying radii. Woodcraft scrapers ar

    made of properly tempered. high·quality steel.
    15T05-AW
    CABINET SCRAPER
    NO.
    80
    This scraper will produce a glass
    smooth inish on
    straight
    grained as
    well as highly
    igured
    woods. The
    thumbscrew adjustment can be set
    to cut a ine shaving or tightened to
    produce
    a coarse one. Toothing
    blades
    will leave grooves in the
    wood and provide more gluing sur­
    face for veneers. DimenSIOns of the
    Gooseneck scraper
    0"
    x 5%")
    $2.10
    15T04-AW
    Straight scraper
    (2%"
    x 5''8')
    $2.30
    SCRAPING PLANE
    NO.
    12
    Fine furniture is scraped smooth
    prior to inishing. This
    scraping
    plane can be adjusted to a
    desired
    depth and held securely by two
    knurled. brass nuts. The blade is
    held in place by a thumbscrew. he
    11 Bo6-ET
    $1.50
    sole are 84mm
    01,')
    x 68mm
    (2%"). Blade is 70mm (2%")
    Wide.
    16K60-EG $7.90
    Replacement blade for 16K60·EG
    16K61-EG $1.75
    Fine toothing blade for 16K60·EG
    02I05-R $3.10
    Coarse toothing blade for 16K60·EG
    02106-R
    s
    la
    e
    o

    ;
    ���iti�: ��
    �� e��
    h

    � ;��
    as solid hardwoods. Size of the sole
    OV
    AL STROKE BURNISHER
    A g1a,,·smooth burnisher for giving a final inish to scraer blades. Most efective
    when used with the Wheel Burnisher (16B04·0. Unhandled, we suggest our File
    and Tool Bandle (06G04·AT). Length of blade 5". width 12
    ".
    15T03-AW
    is 160mm (61,') x 85mm
    (3%").
    Blade width is 70mm (2%")
    16044-EG $22.90
    Replacement blade for 16044·EG.
    70mm (2%") x 124mm (4'8')
    16045-EG
    $3.20
    $3.10
    $ 2.50
    All Prices Inclde Postage
    SWEDISH
    CABINET SCRAPER
    This Swedish steel scraper has
    long
    been recognized by
    professional
    cabinetmakers for its
    superior
    per­
    formance compared to
    ordinary
    steel
    scrapers. It takes the inest edge.
    free of blemishes or ridges. and
    stands up long after other scrapers
    have been dulled by glue or old
    inishes. Rigid and strong (gauge
    is .80mm). the dimensions are 212"
    (62mm) x 5l'8"(l50mm).
    02Z61-BL
    Mass. Res.
    add 5%
    Sales Tax
    WHEEL BURNISHER
    Designed to form the razor-sharp
    hok on a
    scraper
    blade. after it
    has been
    squared
    with a mill ile
    and ine stone. The steel disc and
    milled guide combine to make bur­
    nishing ra.pid and accurate. Var­
    nished beechwood. Length 159mm
    (6
    %").
    16B04-0 $14.60
    Replacement wheel for 16B04·0
    16B41-0
    SO¢
    or Free with Order
    WODCRAFT
    Dept. FW
    37,313
    Montvale Ave., Woburn, Mass.
    01801
    $ 1.00
    $3.85
    5
    LEITERS (continued)
    place it on a bed of ashes or sand in still
    r
    in the shop you
    would have a steel that was soft but with fm er grain structure .
    In other words the more time that the steel spends in the
    CABINET SCRAPERS
    Used on hardwood. these scrapers will leave a smooth surface without the tedium
    and ex
    r
    nse of sandpaper. Available in three diferent styles to accommodate lat
    Convex·concave scraper (2" x 5%")
    Send for New Spring-Summer Catalog
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