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  • Fine Woodworking 029, papermodels, historica

    [ Pobierz całość w formacie PDF ]
    JULy/AUGUST 1981,
    No.
    29, $3.00
    oring
    oodworking in Mendocino
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    .
    From the woodworking shops of today to the
    woodfinishing shops of Paris in the 1920s, from the
    techniques of master craftsmen to the finished
    pieces of serious amateurs, our books cover the
    world of woodworking with the same care and
    attention as Fine Woodworking magazine.
    I.
    $15.00
    Tage Frid Teaches Woodworking­
    Joinery: Tools And Techniques.
    $10.00
    $16.00
    Biennial Design Book.
    Design Book Two.
    $12.00
    softcover,
    $16.00
    hardcover
    Make a Chair from a Tree.
    $9.00
    2. $15.00
    $10.00
    Fine Woodworking Techniques
    $18.00
    For more information about our books and how to order them,
    Understanding Wood.
    take a look at the pages opposite (an order form is included for
    your convenience). If you're not happy with any book you order,
    we'll be happy to refund your money.
    52
    Church
    Hill
    Rd., Box 355, Newtown,
    CT 06470
    ©
    1981 The
    TaumonPr�s
    -
    Fine

    .
    H'hrugh13
    -
    Woo?
    Fine Woodworking Techniques
    88
    Rue de Charonne:
    Adventures in Wood Finishing.
    Editor
    Associate Editors
    John Kelsey
    Rick Mastelli
    John Lively
    Deborah Fillion
    Tage Frid
    Linda Kirk
    Linda D. Whipkey
    R. Bruce Hoadley
    Simon Watts
    George Frank
    A. W. Marlow
    Lelon Traylor
    Jim Richey
    Roger Holmes
    John Makepeace
    Jonathan Cohen
    Alan Marks
    Rosanne Somerson
    Richard·Starr
    Stanley . Wellborn
    ine
    fbrig'
    JULy/AUGUST
    1981,
    NUMBER
    29
    Art Director
    Senior Editor
    Copy
    Editor
    Editon'! Secretay
    Contributing Editors
    Consulting Editors
    Methods of Work
    Correspondents
    /
    England
    aciic Northwest
    CalIfonia
    New England
    DEPARTMENTS
    4
    10
    20
    Washington, D. C.
    Letters
    Methods of Work
    Questions & Answers
    26
    Books
    28
    Adventures in Woodworking
    32
    Events
    Cover: Yo u can always spot the craftsmen ata
    woodworking exhibition-they're puling out
    the drawers, peen'ng under tabletops andin­
    gen'ng the fi nishes. Table, above, was made
    by Tom McFadde n. The Mendocino Wood­
    workers Association holds two jun'ed shows
    every year. Beginning on p. 36, the award
    winners from last November's show tel how
    they work wood and why they do it in Men­
    docino. Photos: Nicholas Wfson
    ©
    1980.
    ARICLES
    36
    Woodworking in Mendocino
    by John Kelsey
    A close look at the new generation of anist-craftsmen
    44
    Two-Board Chairs
    by Drew angsner
    Plans and methods from a Swiss woodworker
    4
    7
    Wooden-Drum Stroke Sander
    by
    ..
    .
    Marlow
    Shop-built machine saves space and money
    52
    Five Basic Spindle Laminations
    by Ted Pack
    Glued-up turnings produce various patterns
    54
    Geometric Turnings
    by Nick Engler
    The work ofJohn Barklow
    56
    '
    Inlaid Turnings
    by Fran Wfliam Hal
    Decorating with plugs
    57
    More Inlaid Turnings
    58
    Sanding and Finishing on the Lathe
    by David Ward
    59
    Variations on the Frame and Panel
    New designs for machine woodworking
    63
    The Pin Router
    by Dennis R. Wils on
    Basic setups for this versatile machine
    65
    Homemade Overhead and Pin Routers
    66
    Grinding
    by Frank Klausz
    Use your tool rest only as a fence
    67
    How to Sharpen
    by Ian J. Kirby
    A keen edge makes all the differenGe
    70
    Japanese Blades
    by Toshio Odate
    Traditional sharpening methods
    74
    Pole-and-Wire Joinery
    by Len Brackett
    The quick way to build
    76
    Man-Made Boards
    by Simon Watts
    Working with particleboard and fiberboard
    82
    The Woodcraft Scene
    The Apprenticeshop
    by Richard Star
    84
    The Pipe Organ Reborn
    THE TAUNTON
    PESS
    Paul Roman, publisher; Janice A. Roman, associate
    publisher;JoAnn Muir, director of administration; bura
    Cehanowicz Tringali, editor/books;Jon Miller, communi­
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    Marketing: Jack F. Friedman, director; Ellen McGuire,
    assistant sales manager; Karl Ackerman, sales coordinator.
    Advertising Sals: Richard Mulligan,
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    Art: Roger Barnes, executive art director; Lee Hov,
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    Production: Cynthia 'Lee Nyiuay, manager; Barbara
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    FineWoodworking
    (lSSN 0361· 3453) is published bimonthly, January. March. May.July, September and Novcmb"r.
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    wO
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    Poo/workiJg
    in rhe Unired King­
    dom, write: Sumaco Woodworking Library. Suma House,
    Huddersfield Rd .. Eiland, West Yorkshire HX5 9AA Eng­
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    06470, Telephone (203) 426·8171. Second-class postage paid at Newtown,
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    06470. and
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    ing offices. Copyright 1981 by The Taunton Press. Inc. No reproduction without permission of The Taunton Press. Inc. Fine Wod­
    working® is a registered uadcmark of The Taunton Press, Inc.
    To subscribe to
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    News Distributors. Inc.. 111 Eighth Ave., New York, N.Y. 10011.
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    Elaine Yamin.
    Letters
    Tage Frid's article suggesting equipment for a one-man
    woodworking shop (F
    W
    #24, Sept. '80) is enlightening but
    disappointing. I am a tool-and-die maker by profession, and
    a woodbutcher by hobby. What slips me, is why in a one-man
    shop you would select machines that stand idle 95% of the
    time, and contribute only 2 % to 5 % of the progress of the
    finished product?
    I am not a salesman for a radial saw, but it is quite obvious
    that manufacturers of radial saws have done a poor job of en­
    lightening the trade on the wide range of work you can do
    quickly and accurately on this machine. A radial saw and a
    gluing bench are all the equipment I have. I am now making
    twelve grandfather clocks, of my own design, for the grand­
    children. With the exception of the hinges in the door, there
    are no screws or nails in these clocks. All joints are either mor­
    tise and
    tenon or tongue and groove,
    glued together. ...
    The radial saw has three built-in adjustments that will cor­
    rect all errors in three planes, if, and it is important, you lock
    the column to the base when you make these adjustments.
    This can be accomplished by tightening screws that control
    the fit of the taper key to the machine's column.
    For ripping, the saw head must be tightened on the arm by
    a thumbscrew. Under heavy cutting it tends to come loose. To
    overcome this,
    single plank that actually measured 120 in. long,
    2Y
    16
    in.
    thick and 113 in. wide. Milling and resawing to avoid knots
    and maximize yield gave me the 24 rails and stiles I needed,
    one extra of each to insure against clumsiness, four small
    sticks of scrap, plus a fu ll bag of chips, dust and shavings.
    The original plank contained 2,753 cu. in. of wood; the
    finished sash contains 1,606 cu. in., 58% of the plank. The
    leftover bits total 311 cu. in., or 11%. That leaves 836 cu. in.
    of trashed wood, 31% of the plank. We ngert writes that I
    started out with only a quarter of the living tree, the rest be­
    ing left in the forest and at the mill. Thus, my windows are a
    mere one-seventh of the tree. Six-sevenths, 85%, has been
    wasted along the way-one chip at a time.
    Like diligent ants, we labor in the service of cosmic en­
    tropy, whittling highly ordered living systems into homoge­
    nous piles of useless little chips. What fools we are!
    -Larry Green, Bethel, Ct.
    I
    made a right and left-hand bracket, which,
    by tightening a socket-head screw, I clamp securely on the
    arm. The saw head is then locked between the two brackets.
    By loosening one knurled-head screw and tightening the
    other, you can move the head any direction you desire. The
    knurled-head screw has a 32-pitch thread. One full turn will
    advance the head
    Y32
    in. One half-turn will advance the head
    In the spirit of the fe llow who drove a nail into his finished
    piece (F
    W
    #24, Sept. '80) , I sometimes leave a nick or a
    blemish here or there, something that obviously could have
    been avoided or sanded out, just to indicate that the piece
    was handmade. I realize that there is a fine line between such
    blemishes and sloppy workmanship, but the rest of the piece
    could decide that.
    -. .
    Fais, Mentor, Ohio
    Y6
    4
    in. One
    quarter-turn
    will
    advance the
    head
    .0
    08 in.
    You
    can get very fine, accurate adjustments consistently. You can­
    not approach this accuracy on a table saw where you move the
    fence by hand.
    All my projects are made of cherry wood, which I
    .
    buy
    roughsawn. I do all the planing and edging with my radial
    saw. To accomplish this I made an 8-in. diameter aluminum
    back-up plate of z-in. thick aluminum. This supports the
    sawblade when cutting on one side only, for planing....By
    controlling the feed you can get a finish acceptable to varnish
    with little or no sanding. You do not get the hard, glazed,
    ripple surface you get on a wood planer. With a 10-in. saw,
    Here is a tip Shopsmith Mark V owners will find helpful. I
    purchased a new Mark V about a year ago, and was pleased to
    find it a highly versatile and a generally well-built machine.
    However, the amount of side-to-side play in the spindle was,
    in my opinion, somewhat excessive. This play was particularly
    noticeable when drilling and turning. It appeared to be due
    to the fact that the spindle is supported by a single ball bear­
    ing at the front of the quill. Replacement of this bearing
    yielded no noticeable improvement. I took the quill and
    spindle to a local machine shop run by an experienced tool·
    and-die maker. He examined the parts and confirmed the
    feasibility of adding a bearing to the rear of the quill. The
    modification is shown in the sketch.
    .01
    in. larger than push-fit dia ., to alow
    beari ng to drop int o quil.
    Bore quil to push-fit o.
    I
    .
    of bearin g.
    can plane boards 43 in. wide.
    I make all mortises with a router cutter, with two stops
    clamped on the fence. The stops control the length of the
    mortise and also the position of the mortise on the
    workpiece....With the saw in vertical position and the work­
    piece held flat on the tabletop, held firmly against the fe nce,
    I cut all grooves, tongues and tenons with a 7 -in. adjustable
    dado saw....On molding work, the Sears radial saw has a
    cutter holder that will hold any of the twelve blades of various
    profiles. You can generate any profile you desire. I also have a
    planer head that will plane large areas, and a jigsaw attach­
    ment.
    Rack gear teeth
    Added bearing, NSK
    6202Z,
    Shopsmith No.
    502962
    Gind shaft to press-fit i.d. of bearing.
    I
    have a hardened insert in the table, which leaves the
    jigsaw with little unsupported area. I saw all table legs on this
    saw. I have sawn work
    2Y4
    in.
    thick with it.
    I find the Sears radial saw with accessories to be a rugged
    machine that can take a lot of hard work, and give a good ac­
    count of itself. I enjoy working with it. As far as woodworking
    goes for me, the days are too short and the nights too long.
    -Raymond H. Haserodt, Lyndhurst, Ohio
    in. less than press-fit dia .,
    to alo w bearing to slide over shaft.
    .01
    The splined outside diameter of the shaft was ground to
    permit press-fitting the new bearing onto the shaft (the
    amount of grinding required is minimal; thus the depth of
    the spline teeth is not significantly altered). The quill was
    then chucked in the lathe and bored to accept the outside
    diameter of the bearing as a push-fit. Note that this bore
    must be deep enough to permit filII retraction of the quill
    into the machine without interference between the bearing
    and the face of the splined drive inside the machine. The
    bore and the outside diameter of the shaft were then slightly
    relieved to facilitate assembly of the components. This
    Eugene We ngert's article on the state of our fo rests
    (F
    W
    #27, March '81) provoked me to calculate wood yield
    in the micro-economy of my shop. The figures are startling.
    I made six window sashes from 20 bd. ft . of mahogany, a
    4
    Bore
    Grind shaft
    NEW!
    Easy to use
    sufaces.
    / """I
    7!EF�
    DANISH
    Deep Penetrating
    with urethane added
    for extra durability.
    INDEX TO ADVERTISERS
    ADVERTISING SALES OFFICES
    National:
    Richard Mulligan
    The Ta
    '
    unton Press, Inc.
    52 Church Hill Rd.
    PO Box 355
    Newtown, CT 06470
    (203) 426-8171
    Advantage MachineryCo.. lnc.
    Furniture Designs
    21 Sperber Tol Works Inc.
    17
    American Imenoal, Inc.
    25
    Garrell Wade Co.
    17.29
    Stanley Tols
    17
    American Machinery & Motor
    1
    3
    General Woodcraft
    21
    Sterling Hardwoods.Inc.
    31
    American Woodcrafrers
    25
    Gilliom Mfg.. Inc.
    17
    Stewart-MacDonald
    7
    AMI. Ltd.
    12
    Glenn Wing Power Tools
    23.30
    Syracuse WoodcavingSupply
    33
    Anson Industries Inc.
    24
    Heritage Design
    21 T & K LumberCo.. Inc.
    27
    Ball & Ball
    16
    Highland Hardware
    7
    The Taunton Press
    2.2A.2B.7.
    Belsaw Power ToolsCo.
    15
    Hobbywoods
    27
    22.29.S2A.S2B
    New England:
    Granville M_ Fillmore
    98 Peartree Point Rd.
    Darien, CT 06820
    (203) 426-8171
    B
    Turning Point Mfg. Inc.
    Boscon University
    19
    Honon Brasses
    15
    Tech Plywood & Hardwood
    9
    Brigham Young University Press
    12
    Hot Tools. Inc.
    Tiffany Fine Woods
    33
    The Brink &Cotton Mfg.Co.
    23
    .1
    ndustrial AbrasivesCo.
    27
    TurncraftClckImporrsCo.
    23
    Buck Bros. Inc.
    23
    John HarraWood &SupplyCo.
    9
    BuckeyeSaw Co.
    13
    Johnson's Workbench
    IS
    Unicorn Universal Woods Ltd.
    1
    4
    Chen-Tech
    17
    Kaymar Wood Products. Inc.
    21
    Watco-DennisCorp.
    31
    Cherry Tree Toys
    9
    Kountry Kraft Hardwoods
    17
    Weird Wood
    I)
    Southern:
    Jack Co�ier and Timothy John Nelson
    Marketing Communications Inc.
    5115 South Vandalia, Suite E
    Tulsa, OK 74135
    (918) 496-8777
    Chester B.Srem. Inc.
    22
    Kuempel Chime &Clck Works
    27
    WeibeckSawmill Ltd.
    21
    .
    Sullivan Co.
    9
    College of the Redwoods
    23
    Kuster Woodworkers
    13.31
    WetzlerClampCo.. Inc.
    S
    Conover WoodcraftSpecialties
    24
    Lee Valley Tools Ltd.
    33
    Willard Brothers Woodcutters
    35
    Craftmark Products. Inc.
    33
    Love-Built Toys &CraftS. Inc.
    Williams& Hussey Machine Corp.
    31
    X
    31
    Craftplans
    33
    Mason
    25
    WinchesterCarbide Saw. Inc.
    Craftsmanship in WoodInc.
    IS
    Maurice L. CondonCo.. Inc.
    31
    Wisner Tools
    21
    TheCraneCreekCo.
    9
    Morgan Veneers
    19.21
    The Wood & Tool Store. WI
    29
    Croy-MariettaHardwoods.Inc.
    S
    Morris Wood TolCo.. Inc.
    5
    The Wood & TolStore.
    Midwest:
    Edward Schaedel and Tim Schaedel
    Edward A_ Schaedel
    TheCutting Edge
    27
    Morrison Originals
    9
    Wod is GoodCo.
    9
    Deft. Inc.
    5
    ative American Hardwods
    33
    WodShed
    32
    &
    Son
    934-A Apparel Center
    Chicago, IL 60654
    (312) 329-0885
    Delmhorst InstrumentCo.
    19
    The
    uttyCo.. lnc.
    9
    Wod World
    17
    Derda Inc.
    32
    Paxton Hardware
    13
    Woodbutcher Tols
    19
    Design Group
    17
    Peter Child
    9
    Woodcraft
    19
    Dorsett Publications. Inc.
    19
    PootatuckCorp.
    13
    Wodline theJapan Wodworker
    14
    EmperorClckCo.
    15.19
    Prakto. Inc.
    23
    Woodshop Specialties
    30
    EqualityScrew Co. Inc.
    13
    PrimroseCenter
    IS
    WoodworkersSupply. Inc.
    21
    Western:
    William Hague and Richard Ayer
    Media Sales Associates
    26944 Camino de Estrella
    Capistrano Beach, CA 92624
    (714) 61-2423
    Esslinger & Co.
    6
    R.Jackson Mfg.
    21
    Woodworks
    21
    Excellence in Woodworking
    II
    Russ Zimmerman Woodtuner
    7
    Working Wood
    15
    The Fine ToolShops Inc.
    25
    Sand-Rite Mfg.Co.
    16 The Xylophile'sCo.
    27
    Fisher Hill Products
    31
    TheSawmill
    7
    Yukon LumberCo.
    12
    Frank Hubbard Inc.
    27
    Shopsmith Inc.
    9
    Frank Minermeier, Inc.
    15
    Singley Specialty Co.. Inc.
    15
    5
    on detailed
    DARKWALN
    UT
    \
    Oil FINISH
    13
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