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    JAUARy/EBRUARY 1983,
    No.
    38, $3.00
    I I 1
    r J
    , I
    .
    .
    02
    Building a Secretaire-Bookcase
    o
    :
    I
    .
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    4487
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    F[ E WOODWORKING
    Editor
    John Kelsey
    Art Director
    Deborah Fillion
    Associate Editor
    Rick Mastelli
    Assistant Editors
    Paul Berrorelli
    Jim Cummins
    Copy Editor
    Nancy Stabile
    Art Assistant
    Roland Wolf
    Editorial Assistant
    Linda D. Whipkey
    Contributing Editors
    Tage Frid
    R. Bruce Hoadley
    Richard Scarr
    Simon Watts
    Contlting Editors
    George Frank
    Ian J. Kirby
    A.W . Marlow
    Methods 0/ Work
    Jim Richey
    i
    ne
    q
    i
    ng
    ·
    JANUARY
    /FEBRUARY 1983, NUMBER 38
    DEPARTMENTS
    4
    10
    12
    22
    26
    34
    Letters
    Injury Survey Results
    Methods of Wo rk
    Quick Tips
    Questions & Answers
    EditOr's Notebook
    36
    Books
    Exhibition
    42
    Events
    46
    Connections
    48
    Adventures in Wo odworking
    54
    Building a Secretaire-Bookcase
    by Victor I Taylor
    Lots ro learn fr om this 18th-century case study
    61
    Marquetry on Furniture
    by Silas Kop/
    Double-bevel sawing leaves no gaps
    66
    Portfolio: Walker Weed
    by Richard Starr
    A retrospective of quiet woodworking
    70
    Turning a Matched Set of Bowls
    by Arthur F. Shery
    Patternmakers' tricks for consistent shapes
    71
    Walnut-oil inish is safe for food
    by Antoine Capet
    72
    Turning goblets
    by IH. Habermann
    73
    Repouring Babbitt Bearings
    by Bob Johnson
    A low-tech way ro rescue old machines
    78
    .
    The Trade in Exotic Hardwoods
    by Irving Sloane
    How wood gets from the tropics ro your shop
    81
    Whither Rosewood?
    by Paul McClure
    A supply outlook for exotics
    83
    Storing precious scraps
    by Tom Dewey
    84
    Knife Work
    by Rick Mastelli
    Make the knife and carve a spoon
    89
    The Stanley
    #55
    by regoy Schipa
    Underscanding an ingenious workhorse
    93
    Putting an old
    #55
    to work
    by T.D. Culver
    94
    Super-Surfacers
    by Paul Bertorelli
    Fixed-knife planers slice the wood paper-thin
    97
    Smoke Finishing
    by Robert B. Chambers
    Rubbed-in sOOt colors pine
    98
    The Rise of Artiture
    by Arthur Espenet Carpenter
    Woodworking comes of age
    Cover: The best way to understand period
    construction is to build a piece, second best is
    to take one apart. Furniture connoisseur
    V J. Taylor of Bath, England, does both jobs,
    at least on paper, beginning on p.
    54.
    In ex­
    ploded drawings, he disassembles a secretaire­
    bookcase fr om the Georgian House museum,
    above. In the text he explains how it was
    made then, and how he'd reproduce it today.
    THE TAUNTON PRESS
    Paul Roman, publisher; Janice A. Roman, associare pub­
    lisher; JoAnn Muir, direcror of administration; Tom Lux­
    eder, business manager; Lois Beck, purchasing coordinaror;
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    104
    Branching Into Chairs
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    Fine Woodworking
    (ISSN 036 [-3453) is published bimonth[y, January, March, May,
    J uly,
    Seprember
    and November, by The Taunton Press, [nc., Newrown, CT 06470. Te[ephone (203)
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    b
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    The
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    0
    reproduction wirhour permission of The Taumon Press, Inc. Fine
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    3
    40
    ARTICLES
    ee
    Hov, asso­
    Letters
    In my 32 years of full-time woodworking I've seen many
    people do dangerous things with power tOols. Art Carpenter,
    a ine craftsman I admit, is shown on the cover of
    FWW #37 (Nov. '82) making a Cut on the bandsaw which,
    in my opinion, is dangerous. I hope none of your novice
    woodworking readers tries this one, it's scary.
    -Bil Nolan, Munising, Mich.
    ART CARPENTER REPLIES:
    To all woodworking students (and
    their shop teachers), I affirm that it is dangerous to do barrel­
    rolls before you can solo. And even then it is more dangerous
    than orthodox flying. I have as much distaste for blood on
    cold steel as anyone, particularly my own, and I do have all
    ten fingers. I found this cut to require the method shown, in
    the interest of accuracy and speed. The photOgraph does not
    make clear that the CUt I am making is curved in plan (the
    stOck could not be oriented alternately) and that the piece,
    though U-shaped, has a lat firmly resting on the table. After
    30 years of daily life with the bandsaw, there are some things
    that can be done with confidence and competence and care
    which shouldn't be tried by a novice. One reader tells me he
    will hang the photO in his shop to illustrate horrendous prac­
    tice. Excellent idea. No stunt-flying in the classroom.
    oLLOWER �AI"rAINs Sir
    AGAINsT WOR'
    FOLLOWER
    I
    ,
    HR.-POIN'
    S)PPOr
    a router, since I have had to face the same problem. Enclosed
    is a sketch and description of my scheme, which allows the
    router to directly follow the turned contOur while allowing
    full visibility of the cutting process. The work is held station­
    ary, using the lathe indexing mechanism, while the router is
    slowly fed into the work.
    -Dennis Preston, Brookield,
    t.
    As an industrial arts teacher of 24 years' experience, I found it
    difficult to believe what I saw on pp. 103-104 of your No­
    vember '82 issue. How any�ne in this day and age can allow
    children to work in an industrial arcs shop without wearing
    safery glasses is beyond me.
    I admire what Richard Starr has done with young children,
    but to allow this to happen and to write a book about it and
    for
    you
    to publish it sure makes me wonder in what age you
    are living. These are JUSt the people we can teach the right
    way about safery from the start ....
    -Lawrence P. Jones, East Hampton, Ct.
    RICHARD STARR REPLIES:
    I expect children to think about pos­
    sible hazards in every job they do and to take the appropriate
    precautions. I believe that teaching an intelligent concern for
    safery is wiser and safer in the long tun than devising blanket
    regulations. Since my students use hand tOols exclusively,
    there are only a few operations where safety glasses are neces­
    sary. To require them where there is no reasonable risk-as
    when planing or boring with a brace-and-bit-would only en­
    coutage the kids to doubt the rules that do make sense.
    In FWW #37, Don Carkhuff asks for advice on how to reed
    curved and tapered bedposts. Both repliers to his question
    suggest using a router but point out its limitations for this
    particular operation. Assuming Mr. Carkhuff is not into pro­
    duction work, you might care to tell him how I performed a
    similar operation on the reeded legs of a SheratOn-sryle dress­
    ing table.
    I divided the legs into 12 segments, using a homemade
    indexing head on my 1950 Shopsmith, and did the rest of
    the work by hand, using three tOols-a strong chip-carving
    knife and twO gouges (#3 and #4, g-in. and Yz-in.). The
    lathe acted as a vise for the first part of the job.
    With the work locked in the lathe in convenient positions,
    I made starting cuts with the knife along the pencil lines di­
    viding the segments, the CUtS directed tOward the center of
    the spindle. I worked from the bead at each end tOward the
    center. As I had left both ends of the leg square, I was able to
    transfer the work to the bench. The next step was to open up
    the CutS to right and left of the initial CUt, thus starting the
    reeding operation. This was done by slicing with the same
    knife down each side, changing direction as the grain dictated,
    until reaching the bottOms of the reeds. The depth, of course,
    varied depending on the diameters of the turning along its
    length. Further opening up of cuts continued using the goug­
    es instead of the knife.
    The advantage of this hand method is that the increasing
    and diminishing diameters (and curvatures) of the reeds can
    be maintained, the gouging being adjusted to give a true
    shape the whole length of the reed. As an additional aid
    I
    scribed pencil lines around the turning at intervals. These lines
    tallied with sectional drawings of the completed leg, and gave
    the correct diameters at the bottoms of the vee between each
    reed pair. From thin sheet brass I CUt actual-size gauges from
    the drawings, to check depth and roundness as the work
    progressed.
    Your article on hand injuries (Sept. '82) is very worthwhile. I
    have been carving and sculpting wood since I was eight years
    old-almost 30 years-and have developed several tules for
    myself to prevent injury. The worst lacerations I've suffered
    have been to my right index finger. I am left-handed and
    sustained them when the tOol slipped off the work. The big­
    gest and deepest was when I was very tired.
    I
    never get equipment heavier than I can control physically.
    Bracing with vises, when possible, saves the right hand, and I
    wear a pliable leather glove on it when carving detail. On the
    motOr tOols, even the jigsaws, I put a foot-pedal speed control
    to turn the machine off instantly if it goes awry. When I use
    an electric rotary cutting tOol with work braced in my lap, I
    always wear a heavy denim apron (I'd probably have several
    navels by now without it). Since my operation is non-com­
    mercial, I can pick times to carve when I'm relaxed-my
    youngest child just entered school and I foresee better oppor­
    tunities ahead. Distraction by children can present a hazard
    for them as well as you.
    -Nancy E. Hanel, Ijamsvile, Md.
    -Stephen R. Miler, Essex,
    t.
    It was certainly nice to see your mention of Adirondack
    guideboats in the lapstrake boatbuilding series by Simon
    Watts (Sept. '82 and Nov. '82).
    Two points I beg to differ on. First, Watts states that early
    guideboats were made of white oak planks, beveled at the
    In Q&A for November (FWW #37), I read with great in­
    terest the description of fluting and reeding turned POStS with
    4
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    It is every inch a tough professional. Dimensions:
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    "If, after you have purchased from
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    fered by another mail order firm for
    less money, we will, upon written no­
    tice and verification, not only rebate
    the price difference, but also pay you
    10% of your net merchandise cost.
    For example, if you bought a Record
    plane from us for $50.00 and later saw
    the same plane available elsewhere
    for $45.00, we will refund the $5.00
    diference and pay you an additional
    $4.50, being 10% of your net mer­
    chandise cost."
    This guarantee is good until
    August
    1, 1983.
    In this fine quality Tools-By-Mail
    Business, all of us depend upon a
    handful of English, German, and
    American Companies to supply a sig­
    nificant portion of our edge tools,
    wood bits, cabinet screwdrivers, mea­
    suring and marking tools, sharpening
    stones, tool chests, etc. Thus, by and
    large, much of the merchandise you
    see temptingly illustrated, in the sev­
    eral tool catalogs that come your way,
    is quite the same. Why then not buy
    at the best available price? Does it
    make sense to pay $122.95 when the
    same product is available from us for
    $99.95? Even if others lower their
    prices, you are still protected under
    our extraord inary guarantee.
    In truth, there is more to our new
    policy than meets the eye. Of course,
    we want to be number 1. But also, we
    most sincerely want both profeSS ional
    and occasional woodworkers to expe­
    rience the benefits and pleasures of
    working with the world's best tools. By
    making the cost of these tools com­
    petitive with the best of the mass
    produced products sold in every
    hardware and discount store, we
    hope to accomplish both goals.
    Call or write today
    for your
    FREE
    Catalog.
    INDEX TO
    ADVERTISERS
    Abrasive Service
    II
    Garrett Wade
    47
    Punkin Hollow Wood & Tool
    17
    31
    16
    21
    25
    15
    24
    14
    31
    II
    36
    35
    15
    Addkison Hardware
    23
    General Woodcraft
    27
    Ring Master
    Advantage Machinery
    4
    5
    Gilliom Mfg.
    35
    Rochester Institute of Technology
    Ajema Enterprises
    23
    Glenn Wing Power Tools
    9
    Rockledge
    Alder Ltd
    29
    H&S Tool Co.
    22
    Rosenzweig lumber
    AMI
    45
    Hammermark Associates
    21
    The Sawmill
    Artisty in Veneers
    7
    Hardwoods of Memphis
    46
    Seven Corners Ace Hardware
    Rudolf Bass
    37
    John Harra Wood & Supply
    50
    Shaker Workshops
    Beall Tool
    47
    Highland Hardware
    8,41
    Singley Specialty
    Biesemeyer Mfg.
    9
    Hiller Hardware
    16
    5mit Products
    Blue Ball Machine Works
    14, 35, 47
    Hitachi
    2
    Stewart-MacDonald
    Box-Art
    29
    Hoover Tool Works
    9
    Sun Designs
    Bratton Machinery & Supply
    44 Horron Brasses
    7
    Su perior Finishers
    Brink & Corron
    32
    Hot Tools
    27
    Supreme Woodworking
    20, 29
    Broksrone
    41
    How To's of Working Wood Show 18
    Swing Painrs
    9
    Burns, Inc.
    46
    HTC Products
    23
    Talarico Hardwoods
    21
    Cane & Basket Supply Co.
    20
    Frank Hubbard Inc.
    II
    The Taunton Press 18A, B. C, D, 19
    Carolina Craftsmen
    47
    J
    . Philip
    Humfrey
    33
    Ten Plus Tools
    43
    Wendell Castle Workshop
    27
    Imported Euroean Hardware
    15
    Tennessee Hardwood
    5
    Cherty Tree Toys
    15
    Indusrrial Abrasives
    28
    R.D. Thomas
    23
    Maurice L. Condon
    29
    Incernarionai Woodworking
    38
    Toymaker Supply
    25
    Conover Woodcraft Specialties
    17
    Iron Horse Antiques
    14
    Trend-Lines
    35
    Constantine
    41
    J amescown Artisan Cencer
    15
    U.S. General Supply
    21
    Craft Supplies
    18
    Jegr Industries
    o
    n
    9
    Unicorn Universal Woods
    9
    Crafrmark ProductS
    II
    Klckit
    21
    Viking Clock
    47
    Craftsmanship in Wood
    45
    Kuemel Chime Clock Works
    7
    WaKo-Dennis
    22
    The Cutting Edge
    15
    Kuscer Wodworkers
    24
    Weird Wood
    22
    Dallas Wod & Tol StOre
    42
    Robett
    7
    Wetzler Clamp
    16
    Deft
    6
    Leeds Design Workshops
    18
    /ilke Machinery
    7,24
    Delmhorsr lnstrumenc
    23
    Leichrung
    11.49
    Williams & Hussey
    to
    Derda
    42
    Lignomac
    31
    Windsor Classis
    36
    Design Group
    22
    Mason & SuJjivan
    30
    Wood & Wheels
    7
    Dream Venrures
    32
    Metric Machinery
    27
    Wd
    Finishing
    36
    Dremel
    6
    Meyer-Vise
    15
    Wod Shed
    Dupli-Carver
    20
    E.e. Mirchell
    25
    Wodcraft
    7
    (
    lejne%ol$ho2s
    )
    Department FN
    P.O.
    Box 1262, Danbury, Ct. 06810
    800-243-1037 - In Ct. Call 797-0772
    Educational Lumer
    37
    Frank Miuermeier
    29
    Wdline,rrhe Japan
    Emco Maier
    31
    Morris Wood Tool
    14
    Woodworker
    10
    Emeror Clck
    41
    Nacionai Builders Hardware
    27
    Woodmascer Power Tols
    20, 36
    l
    orccscer Craft Cencer
    Fine Tol & Wod StOre
    31
    Native American Hardwoods
    35
    Wdshop Secialties
    34
    Fine Tol Shops
    5
    Noex
    34
    Wodworkers' Score
    23
    Fisher Hill PrductS
    38
    Occidental Leather
    10
    Wdworkers Supply
    13
    Foley-Belsaw Co.
    23,28, 37
    Parks Wdworking Machine
    46
    47
    Forrest Mfg. Co.
    39
    Paxton Hardware
    21
    Xylophile's Co.
    38. 45
    Fox Maple Tols
    45
    Philipps Br05. Supply
    32
    Yukon Lumer
    31
    Fumirure Dsigns
    42
    Por Man' s Catalog
    41
    Russ Zimmerman
    29
    5
    29
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