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  • Fine Woodworking 053, papermodels, historica

    [ Pobierz całość w formacie PDF ]
    European Workbench
    Moisture Meter
    Irish Woodt
    n
    g
    Banjo Project
    Router Sculpture
    Drill-Chuck epair
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    pn
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    For more infomaion nd
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    the coupon prvidd
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    National Toll·Fre Line:

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    woring macney.
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    oHers a eraile selecion of compact
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    City
    July
    IAugust
    1985, No. 53
    4
    Elitor
    Paul Bertorelli
    Associ_Ie Arl Diredor
    Roland Wolf
    Associ_Ie Elilors
    Jim Cummins
    Roger Holmes
    Dick Burrows
    David Sloan
    copy Elitor
    Nancy-Lou Knapp
    Arl Assisl_nl
    Kathleen Creston
    EI;'ori_' Secrel_ry
    Cindy Howard
    Senior Elitor
    John Kelsey
    Conlribuling Elilors
    Tage Frid
    R. Bruce Hoadley
    Richard Starr
    Simon Wa tts
    Consu"ing Elitors
    George Frank
    Otto Heuer
    Ian J. Kirby
    Don Newell
    Richard E. Preiss
    Norman Vandal
    Metbols of Work
    Jim Richey
    Cover: The Reid Classics shop in
    Mobile, Ala., specializes in mak­
    ing period beds. Their post turn·
    ing methods will work in any
    small shop, as shown beginning
    on p.
    28.
    Photo: Alex Thipen.
    16
    Letters
    &
    Methods of Work
    Hidden shelf hinges; octagon marking gauge; lumber dollie
    94
    Answers
    Drilling a saw table; finish repair; disposing of toxic solvents
    100
    Events
    110
    ad
    Books
    Comment
    White knuckle joinery; product review; artisanry program
    jaws, too? Exactly, but these are
    padded with leather so as not to
    mangle the work. Other ingen­
    ious features of Frank Klausz's
    workbench are shown in the
    plans beginnin
    ? on p.
    28
    Making Period Bedposts
    by Asher Carmichael
    62.
    34
    Perspective in Marquetry
    by Silas Kopf
    Methods fr om the Deep South
    38
    A Simple Banjo
    by Richard Starr
    41
    Drill-Chuck Reconditioning
    by
    Richard B. Walker
    Renaissance work inspires contempo rary maker
    44
    Variable-Arm Milling Machine
    by Stephen Hogbin
    Making a wooden-top 5-string
    47
    Ted Hunter's router mimic
    by Mary Hui
    Overhaul cures lockjaw
    48
    Shop-Built Moisture Meter
    by Rick Liftig
    Exploring the router's sculptural poten tial
    sa
    te publisher; ale Brown,
    t
    or
    ,
    publisher; Janice A. Ro
    n
    ,
    50
    Gauging wood movement
    by Tom Liebl
    r;s
    ,
    oice
    i
    cs co
    a
    ­
    51
    Two Dovetail Layout Tools
    by Jim Richey
    Printed circuit guides you through electro nic maze
    ry
    ;
    52
    Measuring Antiques
    by Dick Burrows
    of marketing; Tom Luxeder, business
    nn
    , receptionist.
    Account­
    in:
    Ine
    fs,a
    ger;
    y
    Ams,
    n
    e
    Yn. :
    tor; Pauline Faio, execudve
    n
    s, dsin director;
    a
    Long,
    Susan M
    Books:
    55
    Compiling a materials list
    by Jeff O'Hean
    m
    ,
    sa
    t

    atherine Sullivan,
    Roger
    Innovative woodturner Stephen
    Hogbin has pushed the lathe just
    about to its limits. Lately he's
    been 'turning' giant-scale tex·
    tured sculptures not on the lathe,
    but with a router mounted on a
    long swinging arm, as explained
    on p.
    56
    From Cedar to Sea
    by Douglas C. Granum
    Educated guesses fi ll in the gaps
    ll: o
    le
    .
    Ando, su
    i
    ­
    a
    ger; T
    ry
    Thomas, assistant
    Hather Bine
    te
    a
    ger; Gloria
    o
    n, orothy Dre­
    gy
    LeBlanc,

    58
    Antebellum Shutters
    by Ben Erickson
    el,
    Patriia Rice, Nancy
    hh;
    n
    Wner,
    Ul
    cs clerk. Roert
    44.
    Photo: Rudi Crystal.
    ine Woodworkin
    g
    (ISSN
    036
    1
    ·
    34
    53
    )
    is pub·
    c
    hi, distribution sue
    o
    r; avid
    ,
    nn
    a In
    m
    ,
    h
    eUe Serling.
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    ·
    62
    A Classic Bench
    by Frank Klausz
    Carving and steaming a dugo ut canoe
    ducion:
    yl,
    r;
    ar­
    ar,
    d
    uion ss
    n
    t.
    duc·
    ion is:
    y
    n
    ,
    a
    ger;
    Movable louvers fr om simple jigs
    Fo,
    codinator; Oaudia Blake
    .•
    68
    The Mysterious Celt
    by Allan J. Boardman
    y
    nn
    Snleckus, assistants.
    moion:
    Jon MIller,
    a
    ger; Moily
    lished bimonthly,January, March. May. July, Sep·
    tember and November, by The Taumon Press,
    Inc
    m
    eUe,
    ss
    tant promotion
    a
    ger;
    Newtown. CT 06470. Telephone (203) 426·
    8171. Second-class postage paid at Newtown, CT
    06470. and additional mailing ofices. Copyright
    1985 by The Taunton Press, I
    n
    c.
    No reproduc·
    lion without permission of The Taunton Press,
    Inc. Fine Woodworking® is a registered trade·
    mark of The Taumon Press, Inc. Subscription
    rates: United States and osseSSions, $18 for one
    year. $34 for two years; Canada and other coun·
    tries. $21 for one year. $40 for two years (in U.S.
    dollars. please). Single copy.
    $3
    .
    7
    5
    .
    Single
    copies outside U.S. and posseSSions, $4.25. Send
    Workstation's center is worth building right
    69
    Tip tops
    by Girvan Milligan
    Applegate, system operator; Deborah
    oer,
    t
    director.
    Vio:
    Rick MasteIll,
    d
    ucer/ tor;
    of,
    Jr., prducion ss
    n
    t.
    70
    Leather and Wood
    by Seth Stem
    One way it spins, the other way it refu ses
    Advsingnd
    l
    s:
    Ri
    d
    Mulli­
    n,
    Jams P.
    a
    veIll and An
    a

    lO
    Subscription Dept., The Taunton Press, PO
    Box 355. Newtown. CT 06470. Address all corre·
    spondence
    ,
    nati
    l
    accounts manages; Vi
    n
    E.
    orman, assciate sales representa­
    o
    le Weck
    sr
    and Jo Voigt, sals
    lO
    the appropriate depanmem (Sub·
    74
    Woodturning in Ireland
    by David Sloan
    a
    tor; Oaudia
    nn
    ss
    ,a
    ­
    a
    a
    no,
    ry
    .
    Th ree clever combinations
    ive;
    scription, Editorial, or AdvenisingJ. The Taunton
    Press. 63 South Main Street. PO Box 355. New·
    town. CT 06470. U.S. newsstand distribution by
    Eastern News Disuibmors, Inc., 1130 Cleveland
    Road. Sandusky, OH 44870.
    cordinators; Rosemarie Dowd, trade
    sals co
    3
    ion ssistant;
    Na tional guild hosts a seminar
    Postmaster:Sendaddresschangesto TheTaunton Press, Inc., PO Box355, Newtown, CT06470.
    Tel. (203) 428171.
    10
    Questions
    Notes
    Articles
    The Taunton Press
    Paul Ro
    a
    ger;
    o
    l
    o
    tti,
    nn
    el man­
    Paola Lazzaro, staff artists.
    rector; Scott Landis, associate editor;
    Nancy Stabile, copy/prduction editor.
    tion
    her, onna Lavitt, P
    B
    Blasko,
    avid
    Anne Feinstein, assistant
    on
     Leters
    Re the backcover of your May issue. The staircase is attractive,
    fun and ingenious, but very dangerous. Considering the de­
    gree to which building codes go to dictate safe, legal standards
    for stairs (the cause of many household accidents) this flight
    of fancy belongs in a curio musuem, not a house. Besides lack­
    ing a handrail, it lacks a barrier at the top to prevent someone
    from descending, unaware that the stairs have been left in its
    whimsical state. I'll wager a year's subscription to
    Fine Wood­
    working
    that no building inspector ever approved that stair­
    case. If it's art, move it over to the other wall of the hallway
    and play with it there. Put a safe staircase in the hole, one
    that'll be there when you take that first step at the top.
    -.
    Felix Marti, Monroe, Ore.
    them it dawned on me that anyone can do this. Here's how:
    With a good metal-cutting countersink bit, countersink the
    holes half way through the blade from each side leaving a
    wedge-shaped or flared hole to help hold the plug in. Clean
    any oil from the blade and press a piece of masking tape across
    each hole on one side of the blade. Using two-part steel filler
    epoxy (gray in color, not clear-available in small tubes at most
    hardware stores), work a small amount into each hole from op­
    posite sides with a screwdriver ensuring that it fills the bevel
    next to the tape. Leave a small mound of epoxy on the blade
    and allow to harden overnight. Slice the excess off with a chisel
    held at a low angle and tapped with a hammer. Slicing the ep­
    oxy off just before it dries seems to pull it out of the hole slight­
    ly or loosen it. The epoxy withstands any cleaning solutions
    your blade will encounter at a saw shop, and we have never had
    a plug come out. Give it a try. It may be what your nOisy blades
    have always needed.
    -Douglas McAdoo, Concord, Cal.
    TOM L
    U
    With several thousand books at home and several thousand
    more in my antiquarian bookshop, I've had occasion to build
    quite a few bookcases, and to look hard at the bookcases of
    others. There are some flaws in the bookcase design in your
    Jan./Feb. 1985 issue.
    It has no roof. The top books on the top shelf will gather a
    remarkable amount of dust, especially as infrequently read
    books tend to be put there. Thirty-six inches is too long a span
    for a shelf of o-in. pine. Filled with moderately heavy books, it
    could develop a noticeable sag. I never span more than 30 in.,
    and prefer a 48-in. wide case with vertical supports at 24 in.
    You get more shelf-feet for your money that way.
    The rows of holes for the adjustable shelf supports are not
    well positioned. If, as is likely, the books are shelved flush
    with the leading edge of the moveable shelf, and then one
    book is pulled forward, the whole shelf could tip forward and
    spill the books. The article does, however, avoid some other
    common bookcase-design flaws, such as using cornices and
    wide edge-molding that trap and sometimes damage books.
    -
    Wa
    yne
    Somers,
    Schenectad
    y,
    NY
    With reference toJohn Kelsey's interview with Tage Frid in
    FWW
    #52: How refreshing it is to hear "the old craftsman" bring up
    the profit motive when discussing woodworking. Somehow the
    word craft, when associated with wood, has come to mean "the
    giving of one's time for the propagation of the art."
    This definition [suggests) that the craftsman has nothing else
    to do but create exotic and expenSive-looking pieces of art
    woodwork. The craftperson doesn't eat, sleep or have bills to
    pay. He just creates, using old techniques and old equipment.
    The old craftsmen were experts at "mothering the necessity of
    invention." They made do in order to make it. Figure out how
    to build that stuff fast enough, in order to make enough, in
    order to feed the family.
    Frid's comments confirm that our challenge today is still the
    same: Produce quality work using whatever techniques pro­
    duce a profit.
    Thanks Mr. Frid, I guess now I know that I live in the same
    world that you do.
    (
    WW
    (
    WW
    -Roger King, Wendell, Idaho
    are
    exercises in the hard way to do things, often to the detriment
    of the product and its function. The Adirondack chair
    As a recorder of the German handiwork in Renfrew County,
    eastern Ontario, Canada, I was delighted to read Jon W. Arno's
    article on ash
    #51). We have no native walnut, chestnut
    or cherry here, and black ash-which most outsiders mistake
    for oak-appears to have been the favorite furniture wood of
    the immigrant German settlers and their descendants. In pre­
    paring a book about the early days
    (Harvest of Stones,
    to be
    published by Toronto Press in 1985), I often asked why black
    ash was so frequently used. The puzzling answer that I heard
    was "Black ash didn't burn!" Further questioning eventually
    got me the whole answer: The other native hardwoods, such as
    oak, maple, blue ash, green ash and white ash were burned as
    settlers cleared their land for farms. But black ash and cedar
    grew in the swampy lowlands, which were seldom drained. So
    these two trees reached their maximum heights and girths un­
    disturbed.
    -Brenda B. Lee-Whiting, Deep River, Onto
    #52) is an example. It's "everybody to his own taste," as the
    old lady said when she kissed the cow, but to me the simplest
    practical construction and maximum utility usually results in a
    better, more attractive product. Here, two [Adirondack chairs)
    were cut
    out and assembled on
    a Saturday afternoon using a
    handsaw and mostly nails for fastenings. They weathered haif­
    a-century on the waterfront and a continuous Siege of children.
    The broad, flat arms served as writing desks, motorcycles, saw
    horses, bucking broncos, story telling-benches for wide-eyed
    elves and yes, occasionally as side tables for a mint julep.
    Also, I was pleased
    I
    learned that the author had not interviewed a sam­
    issue until
    pling of owners of each machine. He managed to meander for
    seven pages with the tact of a bureaucrat before bestowing his
    unsustained, preformed opinion.
    Fine Woodworking
    did its
    readers no service with that piece and may have done Grizzly
    and Belsaw a disservice. The writer'S assumptions about the
    American-made Belsaw are in total contradiction to the thirty­
    year experience of a friend and the twenty-year experience of
    C.E. Banister of
    Workbench
    magazine. The worst disservice
    you did was to your own credibility.
    -D.B. Gonzalez, Jr., Pensacola, Fla.
    "My carbide-tipped saw blade whistles so loudly it's ear pierc­
    ing. Is there anything you can do to quiet it down?" Having
    worked in a saw shop for nearly eight years, I have heard this
    complaint literally hundreds of times. There are many rea­
    sons why a carbide blade rings or whistles...the unplugged
    holes in the blade are commonly the culprit. The holes are
    drilled at the ends of expansion slots to keep cracks from de­
    veloping. The slots keep the blade from warping in heavy use
    by allowing the rim of the saw to expand. We now plug all
    blades that come into the shop, and after doing hundreds of
    4
    Fine Wo odworking
    A few points in your recent planer test article need to be clari­
    fied. OUf warranty covers both parts and labor, not just parts as
    C
    K
    E
    Y
    REPLIES:
    You're right, the staircase would not be
    passed by a building inspector. When I built it in 1970, code
    didn't apply and even if I could build another, I'm not sure I
    would. Yes, the staircase is a hazard but not an unreasonable
    one, providing those who use it are made aware of its exis­
    tence and exercise care and common sense in using it.
    My impression is that a preponderance of artitles in
    WW
    o
    see the planer test article in the same
    of the Good Old Days
    Step up to superior quality with Sunhill's
    July/Aug. equipment specials. All prices
    include freight. Sale ends Sept.
    Quality and Price

    Single phase 2
    HP
    molor
    15.
    cut the trees where they fall
    Proitable
    use less horsepower, less
    gas, less effort and get
    more lumber per log than
    circular mills
    Precise
    maintain tight tolerances
    with smoother surface

    Precision
    I"
    spindle

    2
    reversible seeds
    List· $100
    SALE
    -
    $1195
    lz", �4"
    and l'!.t spindles;
    Collets for rouler bils
    -00
    8" Extra
    Longbed Jointer

    Single Phase 2HP
    mOl or
    CT
    The Wood-Mizer®
    is a one man portable
    sawmill with a huge
    30" diameter by 16'
    long cutting capacity.
    This safe, easy-to­
    operate mill cuts with
    an efficient traveling
    bandsaw carriage. This
    accurate
    cutting
    system is
    everything
    a sawmill
    should be
    and more.
    9"
    '61" .able

    00
    RPM
    3 blade cUllerhedd

    WT
    00
    Lbs.

    Dual Tilt fence
    List·
    $1350
    -88
    IS" Planer

    Powerful 3HP motor
    ZII,
    8180
    .
    10th St.

    2
    seed feed rate
    • 3 blade cu tterhead
    • Stand Included
    SALE - $895
    CT
    ____________
    to;
    :
    W
    t
    )Ol-Mlzer,
    Dept
    .
    ___________
    _
    List· $1650
    SALE - $1075
    h
    ndianapolis,
    IN 46224, (317) 271-1542
    I
    Name
    _
    --
    I
    Address
    _
    I
    City
    State
    Phone
    RT-01 Router
    & ,,"
    Collets
    &
    Guide
    FREE
    SANDING BLTS
    DIET
    ROM
    HE NUFATUR
    GET SIX FREE BELTS FOR EACH DOZEN ORDERED. ll belts are alumInum oide irst quali·
    ty. Our electronic presses make smooth bum-free spUces.
    16"
    x
    20"
    Tilting Table
    • 4" Table Travel, 1%" Spindle
    Travel
    Pins
    20,00
    RPM Spindle Seed
    9"
    x
    11"
    Paper Sheets

    .2
    HP Motor
    • Foot Control for Spindle
    O
    PTI
    ON
    S
    :
    l
    o
    CabInet Paper

    ll
    shIp assoted gits
    unless otheise speciied.
    OI"x30" -$12.70/doz.
    01" x42" 12.75/doz.
    01" x
    .
    �-
    Check your size and how many
    dozen. We
    0
    10-A - $II/pk. 0 $19/pk.
    UFO
    Dust Collectors

    No Load Anlshlng Paper
    0
    220-A - II/pk. 0 19/pk.
    o 60-D - 15/pk. 0 26/pk.
    0 2BO-A - II/pk.
    UFO·101
    2HP
    2
    Bag
    List·
    SALE - $1085
    450
    SALE - $395
    4"
    12.0/doz.
    03" x IB" 13.75/doz.
    03"x21" 14.25/doz.
    03" x 23W' 14.70/doz.
    03" x 24" 14.75/doz.
    o 3" x 27" 15.25/ doz.
    04" x 2H," 16.75/doz.
    04" x 24" 17.25/doz.
    04" x 36" 20.95/doz.
    50/pk.
    100/pk.
    50/pk. 100/pk.
    0
    19/pk.
    o 40
    .0 - $17/pk.
    0 $31/pk.
    0
    24/pk.
    0
    320·A - II/pk. 0 19/pk.
    UFO·I02B
    3HP 4 Bag
    List·
    $595
    SALE - $545
    • UFO·104
    o O-D - 16/pk. 0 2B/pk.
    0
    22/pk.
    0
    40-A - ll/pk. 0 19/pk.
    0
    22/pk.
    SHP 8 Bag
    o BO-D - 14/pk.
    NW ITM!

    $1650
    SALE - $1450
    1-C
    - 13/pk.
    0
    22/pk.
    o lO-C - 13/pk.
    o
    220-A -$15/pk. 0 $25/pk.
    o 120-C - 13/pk.
    0
    320-A - 15/pk. 0 25/pk.
    Wet or
    Dy
    SIC Paper
    List
    CLNING STICK
    - $6.95 0 40-A -
    15/pk.
    0 25/pk.
    06" x 4B" 26.95/% doz.
    (3 FREE)
    o
    50/pk. 100/pk.
    o
    6OO·A
    - 15/pk. 0 25/pk.
    Prompt deUvey from stock.
    MONEY·BACK G
    o BELT
    N
    TEE
    Write or call for a catalg of our complete line of
    woodwork ing machinery.
    NY
    (518) 872·0369
    TX
    (214) 826·1752
    IL
    (815) 758·
    09
    MD (301) 340·7377
    Other size belts on request.
    ll
    TOL
    EE
    6%
    sales tax.
    WI
    (715) 384·998
    OR
    (503) 389·1521
    KS
    (316) 42·8475
    UT (O
    1) 262·2020
    o
    M
    a
    s
    te
    :
    a
    r
    d
    0
    ISA Exp.
    Date
    _
    ____
    Ony
    - 1-800-222-2292
    1·800428-2222
    Acct.
    #
    _______
    ___
    ___
    Name
    _______________
    Sunhill Enterprises
    CA (415) 49·408
    OH
    (216) 878·7076
    VT (518) 872-0369
    CA (408) 248-3535
    CA (916) 342-7297
    INlSTL BASIES CO.
    CT (203) 522·8174
    LA (504) 738·063
    IA (515) 228·940
    _
    _____
    ___
    ______
    City. State
    PA
    44
    Noh
    Eighth Steet
    Olive Way, Suite
    210
    Reading. PA 19603
    �------------------------------�
    Times Square Building
    &
    Zip
    Seattle, WA
    98101
    (206) 622·5775
    Address
    414
    July/August
    1985 5
    SP-IOI Cabinet
    Shop Shaper

    3"
    spindle travel

    Options include
    3HP
    molor
    r-------------------------------,
    • I HP TEFC Motor

    Solid Cast Iron Construction

    o", o"
    IN
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