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  • Fine Woodworking 065, papermodels, historica

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    July/August1987, No.65, $3.75
    Extension Table esign
    Shopmade Bandsaw

    ung Handplanes
    Roubo Workbench
    Faux Fsng
    07
    AA
    DELTA
    Industrial Quality
    A

    br
    g
    ·
    ne
    ___________
    1987
    =JUIY/August
    Editor
    Paul Bertorelli
    DEPARTMENTS
    4 LeUers
    Art Director
    Roland Wolf
    8 Methods of Work
    Tinting glue; scribing large circles; two-faced sanding slab
    &
    Answers
    Asso�'te Editors
    Jim Cummins
    Dick Burrows
    14
    e
    sions
    Removing Formica; homegrown spalted wood; bog oak
    Gerrit Rietveld's
    1918
    Red
    and Blue chair may not
    have redefined comfort,
    but it fundamentally re­
    shaped furnituremaking
    values_ Genn Gordon ex­
    plores Rietveld's work on
    p.
    Ass;st.nt Editors
    Sandor
    N agyszalanczy
    Roy Berendsohn
    18 Folow-up
    Bandsaw speeds; mUSical-pitch update; sources follow-up
    42.
    Photo courtesy of
    92 Events
    ad
    Com
    n
    t
    TheTauntonss
    Copy Editor
    Barbara
    Hofmann Jennes
    96 Books
    WW
    index; Ryobi planer review; woodturning symposium
    the Wadsworth Atheneum.
    100 Notes
    Ass;st.nt Art
    Dire�tor
    Kathleen Creston
    New
    Paul Roman, publisher; Janice
    A. Roman, associate publisher;
    Tom Luxeder, operations man­
    ager; Carol Marotti, personnel
    manager; lois Beck, office-ser­
    vics co
    a
    tor; Joyce Moran,
    administrative assistant/secre­
    tary; Linda Ballerini, secretary.
    Accounting:
    Wayne Reynolds,
    controller; Irene Arfaras,
    Editori.l Se�ret.y
    Mary Ann Colbert
    ARTICLES
    y
    m,i
    e rlo,
    30 Extension Tables
    by Jeremiah de Rham
    Their design and construction
    n
    e
    Y
    n
    .
    :
    Rger
    ns,
    design director; Ben Kann, art
    department manager; Elizabeth
    Eaton,
    Contributing Editors
    Tage Frid
    R. Bruce Hoadley
    Michael S.
    Podmaniczky
    Graham Blackburn
    m
    33
    Dovetail extension slides
    by Monroe Robinson
    nn
    e Feinstein, Heather
    met,
    sa
    g
    ot Knorr, prduc­
    ­
    t
    or;
    lm b
    er, asst. art
    36
    Another variation
    by Curtis Erpelding
    1.
    Books:
    Leslie
    Carola, publisher; Mark Felrer.
    managing editor; Scott Landis,
    Brine
    te art
    tors; W
    37
    Production Hand Mirror
    by Michael Fortune
    Machine jigging needn't compromise design
    Consulting Editors
    George Frank
    Otto Heuer
    Richard E. Preiss
    Norman Vandal
    s
    tine T
    a
    im,
    tion assistan
    y
    . Circulation:
    n hi,
    circulation coordinator.
    Data
    Processing:
    Richard Benton,
    system operator/programmer.
    Fulfillment:
    Carole E. Ando,
    subscription manager; Terry
    Thomas, sue
    ons, sa
    42
    The Furniture of Gerrit Rietveld
    by Glenn Gordon
    Tracing the roots of the modern movement
    46
    Marbleizing Wood
    by Beau Belajonas
    Trick the ye with paints and glazes
    ,
    Gloria
    o
    n, orothy
    Methods of Work
    Jim Richey
    m
    ,
    ma
    50
    White Cedar Birds
    by Roy Berendsohn
    Pocketknfe yields fancful fantails
    dd
    o,
    el,
    Hather Ric­
    cardi, Nancy Schoch, MarcheUe
    Sperling; Ben Warner, mail­
    services clerk. Robert Bruschi,
    distribution supervisor; David
    Blasko, Mary Ann Costagliola,
    Timothy Harrington, Linnea
    Ingram, Sean McDonald, Alice
    Saxton.
    Man"fa
    Drehr, Anette
    Kaswer, Peggy LeBlanc, Jean
    Fi1le Woodworking
    (ISSN
    0361·
    3453)
    ispublished
    bimolllhly, Janu·
    ary, March, MaY,July, September and
    November, by The Taunton Press.
    I nc., Newtown, CT
    06470.
    Tele­
    phone
    (203) 426·8171.
    Second·class
    postage paid at Newtown, CT
    06470.
    and additional mailing offices. Copy­
    right
    1987
    b' The Taunton Press,
    Inc. No reproduction without per­
    mission of The Taunton Press, Inc.
    Fine Woodworking® is a registered
    trademark of The Taunton Press, Inc.
    52
    Metal Handplanes
    by Richard Starr
    Is a cheap one worth the trouble?
    u
    ring:
    Kath­
    leen Davis, director; Austin E.
    Starbird, pre press manager;
    ar
    o,
    C
    cor­
    57
    Alvin Weaver
    by John Kriegshauser
    A shop full of home-built machines
    eoh
    Coer,
    In
    Olm­
    sted, production assistants;
    Swapan Nandy, scanner/system
    operator; Dinah George, Nancy
    Knapp. system oerators.
    Mar­
    keting:
    Dale Brown, director;
    Rosemarie Dowd, trade sales
    cordinator; Barbara Bu
    60
    Shopmade Bandsaw
    by William Corneil
    Plywood and basic tools built the saw
    Subscriptionrates:
    United SlateS and
    possessions,
    $18
    for one year,
    $34
    for twO years; Canada and other
    countries,
    $21
    for one year,
    '40
    for
    two years (in U.S. dollars. please),
    Single copy,
    '3.75.
    Single copies
    outside U.S. and posseSSions,
    $4.25.
    Send to Subscription Dept., The
    Taunton Press, PO Box
    355,
    New·
    (Own, CT
    06470.
    Address all corre·
    spondence
    64
    Bandsaw a Crescent Box
    by Po Shun Leong
    ry
    .
    o
    motion:
    Jon Miller,
    manager; Philip Allard, copy/
    promotion writer; Claudia
    l
    ew,
    ll,
    66
    18th-Century Workbench
    by Scott Landis
    A key to understanding joiners past
    a
    tion assistant.
    Video:
    Rick MasteUi, prducer/
    tor.
    70 Decorative Folk Turning
    by R. Steinert and J. Volmer
    Ancient techniques survive in East Germany
    O
    the appropriate depan·
    ment (Subscription, Editorial, or
    Advertising), The Taunton Press,
    63
    South Main Street, PO Box
    355,
    New·
    (Own, CT
    06470.
    U.S. newsstand dis­
    tribution by Eastern ews Distribu­
    tors, Inc.,
    1130
    Cleveland Road,
    Sandusky, OH
    44870.
    promotion/
    74 Sandblasting Wood
    by Lorin Labardee
    A quick way to clean, textured cuts
    Adwertising and Sales:
    Rich­
    ard Mulligan and Pamela Sigal,
    national accounts managers;
    Carole Weckesser, senior sales
    coordinator; Nancy Clark, sales
    coordinator; Jill Turek, secre­
    tary. Tel.
    (203)426-8171.
    Postmaster:SendaddresschangestoTheTauntonPress,Inc.,POBox355,Newtown,CT06470.
    77
    North Bennet School Show
    by Sandor Nagyszalanczy
    Students capture the spirit of the past in today,s designs
    3
    a
    ger;
    c
    ­
    te di­
    tors; Nancy Stabile, copy/pduc­
    tion ditor;
    o
    r cstomer er­
    vice/mail processing; Connie
    Bar
    ar,
    David
    Fo,
    cor­
    a
    tors; Rolland
    a
    tor;
    a
    arlon,
    k
    Cole­
    man,
     Leters
    As a physician, I was particularly interested in the question
    regarding chemical varnish and paint removers posed by Cal­
    vin Burbage (
    W
    #64). He correctly states that many of
    this type is meant to be radial, but during the moment the blade
    enters the board, there's a severe side load on the bearing-the
    blade "climbs" onto the board. Thus, the load capacity of the
    bearing is exceeded and the bearing is damaged. The point of
    damage to the bearing repeats at every rotation; hence, the reg­
    ular "wobble." A heaVier, higher-quality bearing would help,
    but a better solution is to redesign the entire unit with a proper
    bearing. That, of course, is difficult for anyone but Sears.
    What can be done to increase the life of existing saws ? Keep
    the rails scrupulously dry and clean. Running over any chips
    will damage the bearings. Keep your blade as sharp as possible.
    New blades-particularly cheaper ones-are not sharp as sold.
    Have them sharpened before use and keep them free of resin.
    Adjust the bearing clearances exactly as Sears prescribes, and
    don't overtighten! Overtightening drastically shortens the life
    of these ball bearings.
    By the way, since $75 is about a quarter of the cost of the
    saw, I invested it in a Grizzly Imports Inc. tablesaw and have
    been happy as a clam since.
    -Robert
    these products contain methylene chloride. While Mr. Shaw
    wisely advises him to avoid any chemical fu mes, he doesn't
    address the particular lethality of methylene chloride which,
    once in the body, is metabolized to carbon monoxide (CO).
    The amount of CO formed is directly related to the amount of
    methylene chloride absorbed during the paint-stripping oper­
    ation. This is often sufficient to stress the cardiovascular
    system. Many fatalities have now been attributed directly to the
    use of paint strippers containing methylene chloride by per­
    sons with underlying coronary artery disease.
    Methylene chloride toxicity is insidious because peak levels
    of CO in the blood don't occur until three to four hours after
    exposure has ended. Furthermore, most of these products also
    contain methanol, which makes the toxicity of the CO even
    more potent. Therefore, a susceptible woodworker may work
    with a fi nish stripper without symptoms, only to suffer angina
    or a heart attack hours later.
    I would certainly endorse Mr. Shaw's recommendation that
    Mr. Burbage-or anyone with underlying coronary artery dis­
    ease-never use any product containing methylene chloride.
    All others should, of course, pay heed to the label warning to
    use these products only in well-ventilated areas.
    -Theodore]. Fink, M.D., Shelburne, Vt.
    W
    #60, you printed an
    I have a bone to pick with you. In
    article by my friend, Ernie Conover, on the subject of turning a
    ball. Ernie didn't know how to do this until I visited him in
    October, 1985, and showed him. I should have received the
    credit, which he assures me his original article included, but
    the credit was edited out for some reason.
    -Richard Bailey, Lapeer, Mich.
    Several years ago, I met a man who said he was a logger. Wa tch­
    ing him cut up a walnut stump into slabs, I asked him how soon
    he intended to use his freshly cut stump for firewood. He said,
    with calm control, that the one thing the Forest Service doesn't
    tell you about drying wood is that vertical-standing lumber will
    dry with a great deal less cracking, checking and warping. I had
    my doubts.
    About a month later, a friend asked if I was interested in
    sawing a walnut stump for firewood. Using a 36-in. chainsaw and
    my Mini-Mill, I sawed the tree into vertical cuts like the logger
    had done. I was prepared to have some success with vertical­
    stand drying or some very beautiful walnut firewood. It's going
    on ten years now since I cut up that downed tree and not one
    check, crack or warp has appeared in the 2-in.-thick slabs.
    Stored out of direct sunlight, they look great. I'm passing on
    this information to those of your readers who love wood and
    have a big chainsaw.
    -Bill Tarleton, Albany, Cal.
    Paul Bertorelli is the second Lamello plate joiner owner I've
    heard say that, if they had the choice again, they'd go for the
    cheaper Freud JS100 machine (
    an area distributor, however, and he said he had purchased six
    of the cheaper machines and sold fo ur. Within a very short
    time, all of them came back with bad bearings. I'd like to hear
    Bertorelli's fe elings about this problem.
    -Ron Toppenberg, Newton, Iowa
    PAUL BERTORELLI REPLIES: I checked with Mr. Toppenberg's supplier
    and learned that the four customers who returned the Freud plate
    joiners complained about loud bearing noises. They're right: The
    thing makes a horrible racket. But, according to Freud, the noise is
    normal-a consequence of the machine's right-angle gearing design.
    I'd appreciate hearing from readers with long-term experience-good
    or bad-with this tool.
    Noisy gears aside,
    W
    #64
    $599
    Lamello is worth the money. Besides being
    occasional home-shop and light-commercial duty. Used a dozen times
    a year, its shortcomings aren't much to complain about. For heavy
    commercial use, the
    Peter Good's "To Employ or Not to Employ" in
    F
    presented some useful information on federal tax matters. Un­
    fortunately, while the article was described as being adapted
    from a Bay Area newsletter, your readers were not cautioned
    that much of the information applies
    only in Calfornia.
    For
    example, Ohio has no Franchise Tax Board or required disability
    insurance withholding, but it does have municipal income taxes
    to be withheld in many cities and villages. The best advice you
    could have provided in a publication sold in more than one
    state would have been to consult an accountant or lawyer who
    concentrates on the problems of small business.
    -Frederick O. Kiel, Cincinnati, Ohio
    better built, it has a more complete ·line of accessories.
    It may take some dedicated phone shopping to locate a J5100.
    Because of unexpected demand, some suppliers don't have the ma­
    chine in stock and, as of early May, Freud reported delays of six to
    eight weeks in filling dealer orders.
    W
    #63, p. 14). In addition to being an amateur
    Re Jim Cummins' suggestion to use cyanoacrylate glue to fix
    cracks (
    woodworker, I also design, build, and fly radio-controlled sail­
    planes. I use cyanoacrylate glues almost exclUSively in their
    construction. One only has to pick up a modeling magazine to
    find how many different brands of cyanoacrylate glues are avail­
    able. I've fo und all to be virtually identical in performance. I
    base my selections on price and container design. If the tip
    clogs, it's useless.
    Storing the glue in the freezer can help extend the life of the
    glue, but because cyanoacrylates cure by a chemical cross­
    linking, allow them to reach room temperature before opening
    the container. Otherwise, condensation moisture may cause
    premature setting. I've found it much more convenient to buy
    the glue in small quantities and let it sit out. Also, I think some
    W
    #62). Because Cur­
    I read with considerable interest John Jordan's query about
    wobble on his radial-arm saw (QA,
    tis Erpelding's reply can be misinterpreted to mean "the
    tighter the bearings are, the better," I feel compelled to relate
    my experiences with a Sears radial-arm saw.
    First, an analysis of the problem: The ball bearing used by
    Sears is inadequate in load capacity, is of the wrong type and is
    of very low quality (not to mention, very expensive from
    Sears-$75 a set three years ago). The load on a ball bearing of
    4
    Fine Wo odworking
    .
    Kirby, Palo Alto, Cal.
    W
    #64). I recently talked to
    I
    still believe the Freud is the best choice for
    WOODWORKERS! Sand
    like
    ss
    ials, quickly
    and
    aully
    • #B-12 Bush
    Head
    sands mouldings
    %
    H.P.
    OER+mE
    l-,
    H.P.
    and intricate cavings without losing deta il
    or shape of the pa t.
    Roter
    Roter
    Mdel
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    sal s in
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    SHAPER CUTIERS
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    It's nice to be recognized. We thank Power­
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    TURNERS

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    ,
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    01
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    us

    BETTERLY

    OYNABRADE

    MANY
    OTHERS
    . BOSCH
    .
    POWE
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    July
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    Gives quick and excellent results on
    contour ed-shaped pa rts
    .
    Eveything we sell is industria l quality. Buy the complete unit or just the
    Bush Head and/or Pneumatic Dum and uild yur own.

    _ __
    J �I'''A
    CLASSIC
    DEPT. 7887
    No.
    309
    c
    :o
    ...
    »
    3
    .OESOUTTER
    ,

    ...
    ...
    ...
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    Plum
    urls
    Snak


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